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Accelerating launch: Oral solid dosage line in 9 months

Pinnaql enabled a top 10 pharma company to achieve full GMP readiness and launch a critical OSD line six months ahead of schedule—preserving millions in market revenue.
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Key outcomes
  • 6 months shaved off the original 15-month project timeline.
  • Millions in revenue protected through on-time product launch.
  • Delivered full OSD line from design through PQ in 9 months.
  • Operated a 24/7 validation schedule to prevent delays.
  • Coordinated with OEMs to accelerate equipment delivery.
  • Achieved GMP readiness with zero compliance issues.

Challenge overview

Capsule production line

Background:

The client faced pressure to commercialize a new oral solid dosage (OSD) product within a condensed timeline—reducing a 15-month project to just 9 months.

Key challenges:

  • Accelerated project lifecycle.
  • Vendor coordination and equipment procurement.
  • Full GMP compliance under time constraints.

Our approach

Tablet manufacturing facility

Program acceleration & project management

  • Built a critical path for design through PQ in 9 months.
  • Led capital approval process.
  • Managed 24/7 validation schedule.

Process design & vendor integration

  • Delivered full clean room and utility upgrades.
  • Fast-tracked equipment sourcing using OEM relationships.

Commissioning & qualification (C&Q)

  • Executed IQ/OQ/PQ aligned with site and GMP standards.
  • Synchronized FAT/SAT and delivery schedules.

Results & measurable impact

Pharma team collaboration

This case shows how integrated CQV, project management, and vendor orchestration can compress timelines without compromising compliance—an essential capability in today’s competitive market.

Key results

  • On-time commercial launch.
  • Delivered 6 months ahead of schedule.
  • 24/7 qualification schedule mitigated potential delays.
  • Preserved millions in revenue.
  • Zero compliance issues at go-live.

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